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Precision glass molding: Toward an optimal fabrication of optical lenses

Liangchi ZHANG,Weidong LIU

《机械工程前沿（英文）》 2017年第12卷第1期页码 3-17 doi: 10.1007/s11465-017-0408-3

摘要：

It is costly and time consuming to use machining processes, such as grinding, polishing and lapping, to produce optical glass lenses with complex features. Precision glass molding (PGM) has thus been developed to realize an efficient manufacture of such optical components in a single step. However, PGM faces various technical challenges. For example, a PGM process must be carried out within the super-cooled region of optical glass above its glass transition temperature, in which the material has an unstable non-equilibrium structure. Within a narrow window of allowable temperature variation, the glass viscosity can change from 10⁵ to 10¹² Pa·s due to the kinetic fragility of the super-cooled liquid. This makes a PGM process sensitive to its molding temperature. In addition, because of the structural relaxation in this temperature window, the atomic structure that governs the material properties is strongly dependent on time and thermal history. Such complexity often leads to residual stresses and shape distortion in a lens molded, causing unexpected changes in density and refractive index. This review will discuss some of the central issues in PGM processes and provide a method based on a manufacturing chain consideration from mold material selection, property and deformation characterization of optical glass to process optimization. The realization of such optimization is a necessary step for the Industry 4.0 of PGM.

关键词： precision glass molding optical lens constitutive modeling optimization manufacturing chain Industry 4.0

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Review of small aspheric glass lens molding technologies

Shaohui YIN,Hongpeng JIA,Guanhua ZHANG,Fengjun CHEN,Kejun ZHU

《机械工程前沿（英文）》 2017年第12卷第1期页码 66-76 doi: 10.1007/s11465-017-0417-2

摘要：

Aspheric lens can eliminate spherical aberrations, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.

关键词： aspheric glass lens mold-die manufacturing lens molding molding process simulation

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Recent advancements in optical microstructure fabrication through glass molding process

Tianfeng ZHOU,Xiaohua LIU,Zhiqiang LIANG,Yang LIU,Jiaqing XIE,Xibin WANG

《机械工程前沿（英文）》 2017年第12卷第1期页码 46-65 doi: 10.1007/s11465-017-0425-2

摘要：

Optical microstructures are increasingly applied in several fields, such as optical systems, precision measurement, and microfluid chips. Microstructures include microgrooves, microprisms, and microlenses. This paper presents an overview of optical microstructure fabrication through glass molding and highlights the applications of optical microstructures in mold fabrication and glass molding. The glass-mold interface friction and adhesion are also discussed. Moreover, the latest advancements in glass molding technologies are detailed, including new mold materials and their fabrication methods, viscoelastic constitutive modeling of glass, and microstructure molding process, as well as ultrasonic vibration-assisted molding technology.

关键词： optical microstructure microgroove microlens glass molding process single-point diamond cutting

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Micro-optical fabrication by ultraprecision diamond machining and precision molding

Hui LI, Likai LI, Neil J. NAPLES, Jeffrey W. ROBLEE, Allen Y. YI

《机械工程前沿（英文）》 2017年第12卷第2期页码 181-192 doi: 10.1007/s11465-017-0444-z

摘要：

Ultraprecision diamond machining and high volume molding for affordable high precision high performance optical elements are becoming a viable process in optical industry for low cost high quality microoptical component manufacturing. In this process, first high precision microoptical molds are fabricated using ultraprecision single point diamond machining followed by high volume production methods such as compression or injection molding. In the last two decades, there have been steady improvements in ultraprecision machine design and performance, particularly with the introduction of both slow tool and fast tool servo. Today optical molds, including freeform surfaces and microlens arrays, are routinely diamond machined to final finish without post machining polishing. For consumers, compression molding or injection molding provide efficient and high quality optics at extremely low cost. In this paper, first ultraprecision machine design and machining processes such as slow tool and fast too servo are described then both compression molding and injection molding of polymer optics are discussed. To implement precision optical manufacturing by molding, numerical modeling can be included in the future as a critical part of the manufacturing process to ensure high product quality.

关键词： ultraprecision machining slow tool servo fast tool servo compression molding injection molding microlens arrays optical fabrication

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density measurement for plastic injection molding via ultrasonic technology

《机械工程前沿（英文）》 2022年第17卷第4期 doi: 10.1007/s11465-022-0714-2

摘要： Density variation during the injection molding process directly reflects the state of plastic melt and contains valuable information for process monitoring and optimization. Therefore, in-situ density measurement is of great interest and has significant application value. The existing methods, such as pressure−volume−temperature (PVT) method, have the shortages of time-delay and high cost of sensors. This study is the first to propose an in-situ density measurement method using ultrasonic technology. The analyses of the time-domain and frequency-domain signals are combined in the proposed method. The ultrasonic velocity is obtained from the time-domain signals, and the acoustic impedance is computed through a full-spectral analysis of the frequency-domain signals. Experiments with different process conditions are conducted, including different melt temperature, injection speed, material, and mold structure. Results show that the proposed method has good agreement with the PVT method. The proposed method has the advantages of in-situ measurement, non-destructive, high accuracy, low cost, and is of great application value for the injection molding industry.

关键词： ultrasonic measurement melt density in-situ measurement injection molding

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Microcellular injection molding process for producing lightweight thermoplastic polyurethane with customizable

Thomas ELLINGHAM, Hrishikesh KHARBAS, Mihai MANITIU, Guenter SCHOLZ, Lih-Sheng TURNG

《机械工程前沿（英文）》 2018年第13卷第1期页码 96-106 doi: 10.1007/s11465-018-0498-6

摘要：

A three-stage molding process involving microcellular injection molding with core retraction and an “out-of-mold” expansion was developed to manufacture thermoplastic polyurethane into lightweight foams of varying local densities, microstructures, and mechanical properties in the same microcellular injection molded part. Two stages of cavity expansion through sequential core retractions and a third expansion in a separate mold at an elevated temperature were carried out. The densities varied from 0.25 to 0.42 g/cm³ (77% to 62% weight reduction). The mechanical properties varied as well. Cyclic compressive strengths and hysteresis loss ratios, together with the microstructures, were characterized and reported.

关键词： thermoplastic polyurethane microcellular injection molding cavity expansion compressive strength hysteresis loss ratio

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An investigation into the properties of ternary and binary cement pastes containing glass powder

Marcelo Frota BAZHUNI, Mahsa KAMALI, Ali GHAHREMANINEZHAD

《结构与土木工程前沿（英文）》 2019年第13卷第3期页码 741-750 doi: 10.1007/s11709-018-0511-5

摘要： The properties of binary and ternary cement pastes containing glass powder (GP) were examined. Hydration at early age was evaluated using semi-adiabatic calorimetry and at late ages using non-evaporable water content and thermogravimetric analysis. The transport characteristic was assessed by measuring electrical resistivity. The binary paste with slag showed the highest hydration activity compared to the binary pastes with GP and fly ash (FA). The results indicated that the pozzolanic behavior of the binary paste with GP was less than that of the binary pastes with slag or FA at late ages. An increase in the electrical resistivity and compressive strength of the binary paste with GP compared to other modified pastes at late ages was observed. It was shown that GP tends to increase the drying shrinkage of the pastes. Ternary pastes containing GP did not exhibit synergistic enhancements compared to the respective binary pastes.

关键词： cement paste glass powder pozzolanic reaction supplementary cementitious material

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Nonlinear analysis of pre-tensioned glass wall facade by stability function with initial imperfection

Siu-Lai CHAN, Yaopeng LIU, Andy LEE,

《结构与土木工程前沿（英文）》 2010年第4卷第3期页码 376-382 doi: 10.1007/s11709-010-0086-2

摘要： Pre-tensioned high strength trusses using alloy steel bar are widely used as glass wall supporting systems because of the high degree of transparency. The breakage of glass panes in this type of system occurs occasionally, likely to be due to error in design and analysis in addition to other factors like glass impurity and stress concentration around opening in a spider system. Most design does not consider the flexibility of supports from finite stiffness of supporting steel or reinforced concrete beams. The resistance of lateral wind pressure of the system makes use of high tension force coupled with the large deflection effect, both of which are affected by many parameters not generally considered in conventional structures. In the design, one must therefore give a careful consideration on various effects, such as support settlement due to live loads and material creep, temperature change, pre-tension force, and wind pressure. It is not uncommon to see many similar glass wall systems fail in the wind load test chambers under a design wind speed. This paper presents a rigorous analysis and design of this type of structural systems used in a project in Hong Kong, China. The stability function with initial curvature is used in place of the cubic function, which is only accurate for linear analysis. The considerations and analysis techniques are believed to be of value to engineers involved in the design of the structural systems behaving nonlinearly.

关键词： tension system glass wall nonlinear analysis pre-tensioning second-order analysis

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Progress of three-dimensional macroporous bioactive glass for bone regeneration

Lijun JI, Yunfeng SI, Ailing LI, Wenjun WANG, Dong QIU, Aiping ZHU

《化学科学与工程前沿（英文）》 2012年第6卷第4期页码 470-483 doi: 10.1007/s11705-012-1217-1

摘要： Bioactive glasses (BGs) are ideal materials for macroporous scaffolds due to their excellent osteoconductive, osteoinductive, biocompatible and biodegradable properties, and their high bone bonding rates. Macroporous scaffolds made from BGs are in high demand for bone regeneration because they can stimulate vascularized bone ingrowth and they enhance bonding between scaffolds and surrounding tissues. Engineering BG/biopolymers (BP) composites or hybrids may be a good way to prepare macroporous scaffolds with excellent properties. This paper summarizes the progress in the past few years in preparing three-dimensional macroporous BG and BG/BP scaffolds for bone regeneration. Since the brittleness of BGs is a major problem in developing macroporous scaffolds and this limits their use in load bearing applications, the mechanical properties of macroporous scaffolds are particularly emphasized in this review.

关键词： bioactive glass biopolymer bone regeneration macroporous scaffolds tissue engineering

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Influence of damages on static behavior of single-layer cable net supported glass curtain wall: full-scale

Gang SHI, Yongjiu SHI, Yuanqing WANG, Yongzhi ZUO, Xiaohao SHI, Zaoyang GUO,

《结构与土木工程前沿（英文）》 2010年第4卷第3期页码 383-395 doi: 10.1007/s11709-010-0074-6

摘要： The single-layer cable net supported glass curtain wall has been applied in many building structures all over the world. In service, it will inevitably be subject to various damages. To study the influence of such damages on the static behavior of the single-layer cable net supported glass curtain wall, a full-scale model with the outside outline size of 4.85 m × 4.85 m and 4 × 4 grids is designed and tested. Two kinds of damages that are the cable prestress loss and cable anchorage end failure are led into the structure model during the test, and their influence has been investigated. The stiffness contribution of glass panels to the single-layer cable net supported glass curtain wall structure with or without damages and its change have been tested and analyzed. The results show that the maximum change rate of nodal deflection is 13.78% for the damage of cable prestress loss, while the change rate of nodal deflection is between 7% and 22% for the damage of cable anchorage end failure. The influence degree of the damages depends on the ratio of the structure initial stress stiffness change caused by damages to the total stiffness of the structure. The stiffness contribution of glass panels increases with the load increase. Under the same loading condition, the stiffness contribution of glass panels to the damaged structure is greater than that to the intact structure. The stiffness contribution of glass panels reduces the effect of the damages on the structural displacement and the cable tension force, but the glass panel could break if its stiffness contribution is too large.

关键词： single-layer plane cable net supported glass curtain wall damage cable prestress loss cable anchorage end failure stiffness contribution of glass panels

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Recycled glass replacement as fine aggregate in self-compacting concrete

Yasser SHARIFI, Mahmoud HOUSHIAR, Behnam AGHEBATI

《结构与土木工程前沿（英文）》 2013年第7卷第4期页码 419-428 doi: 10.1007/s11709-013-0224-8

摘要： With increasing environmental pressure to reduce solid waste and to recycle as much as possible, the concrete industry has adopted a number of methods to achieve this goal by replacement of waste glass with concrete composition materials. Due to differences in mixture design, placement and consolidation techniques, the strength and durability of Self Compacting Concrete (SCC) may be different than those of conventional concrete. Therefore, replacement of waste glass with fine aggregate in SCC should deeply be investigated compared to conventional concretes. The aim of the present study is to investigate the effect of glass replacement with fine aggregate on the SCC properties. In present study, fine aggregate has been replaced with waste glass in six different weight ratios ranging from 0% to 50%. Fresh results indicate that the flow-ability characteristics have been increased as the waste glass incorporated to paste volume. Nevertheless, compressive, flexural and splitting strengths of concrete containing waste glass have been shown to decrease when the content of waste glass is increased. The strength reduction of concrete in different glass replacement ratios is not remarkable, thus it can be produced SCC with waste glass as fine aggregate in a standard manner.

关键词： Self Compacting Concrete (SCC) recycle glass fine aggregate fresh and hardened properties

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气辅注塑成型注气压力的模糊神经网络控制研究

欧长劲

《中国工程科学》 2007年第9卷第5期页码 27-32

摘要：

针对气辅注塑成形的注气压力精确控制要求，设计了具有５层结构的模糊神经网络控制器和控制算法，利用神经网络的学习能力实现对模糊逻辑规则的优化，改善了系统的适应性。对系统３段压力控制的仿真分析，验证了模糊神经网络控制模型的可行性，控制效果良好。

关键词：气体辅助注射成型模糊神经网络注气压力控制

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Do not let precision medicine be kidnapped

null

《医学前沿（英文）》 2015年第9卷第4期页码 512-513 doi: 10.1007/s11684-015-0425-8

摘要：

Obama’s precision medicine initiative made the medical community boil over after the initiative’s release. Precision medicine has been advocated by the majority of scientists and doctors. However, some experts have questioned this concept. This article does not oppose precision medicine. However, the incentive of vigorously promoting precision medicine at present is a concern.

关键词： precision medicine personalized medicine genomics

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Review on the progress of ultra-precision machining technologies

Julong YUAN, Binghai LYU, Wei HANG, Qianfa DENG

《机械工程前沿（英文）》 2017年第12卷第2期页码 158-180 doi: 10.1007/s11465-017-0455-9

摘要：

Ultra-precision machining technologies are the essential methods, to obtain the highest form accuracy and surface quality. As more research findings are published, such technologies now involve complicated systems engineering and been widely used in the production of components in various aerospace, national defense, optics, mechanics, electronics, and other high-tech applications. The conception, applications and history of ultra-precision machining are introduced in this article, and the developments of ultra-precision machining technologies, especially ultra-precision grinding, ultra-precision cutting and polishing are also reviewed. The current state and problems of this field in China are analyzed. Finally, the development trends of this field and the coping strategies employed in China to keep up with the trends are discussed.

关键词： ultra-precision grinding ultra-precision cutting ultra-precision polishing research status in China development tendency

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Assessment of glass fiber-reinforced polyester pipe powder in soil improvement

《结构与土木工程前沿（英文）》 2021年第15卷第3期页码 742-753 doi: 10.1007/s11709-021-0732-x

摘要： This study investigates the use of glass fiber-reinforced polyester (GRP) pipe powder (PP) for improving the bearing capacity of sandy soils. After a series of direct share tests, the optimum PP addition for improving the bearing capacity of soils was found to be 12%. Then, using the optimum PP addition, the bearing capacity of the soil was estimated through a series of loading tests on a shallow foundation model placed in a test box. The bearing capacity of sandy soil was improved by up to 30.7%. The ratio of the depth of the PP-reinforced soil to the diameter of the foundation model (H/D) of 1.25 could sufficiently strengthen sandy soil when the optimum PP ratio was used. Microstructural analyses showed that the increase in the bearing capacity can be attributed to the chopped fibers in the PP and their multiaxial distribution in the soil. Besides improving the engineering properties of soils, using PP as an additive in soils would reduce the accumulation of the industrial waste, thus providing a twofold benefit.

关键词： shallow foundation sandy soil bearing capacity soil improvement pipe powder